aircraft jet engine aviation sustainable fuel e-SAF synthetic kerosene decarbonisation flight
✈️ Jet E-Fuel · e-SAF · ReFuelEU Aviation · PtL · 2026

Jet e-fuel:
the synthetic kerosene
that decarbonises flight

Aviation accounts for roughly 2.5% of global CO₂ emissions — and up to 4% of total climate impact including non-CO₂ effects. Synthetic e-kerosene (e-SAF) produced by Power-to-Liquid is the only pathway that scales to the volumes required to meet the ReFuelEU Aviation mandates beyond 2035. It is now entering commercial production.

2.5 %
Aviation share of global CO₂ emissions · up to 4% incl. non-CO₂ climate effects
35 %
SAF blending target by 2050 · ReFuelEU Aviation · of which 35% must be PtL e-SAF
50 %
Maximum e-SAF blend ratio with conventional Jet-A1 · ASTM D7566 certified · no aircraft modification
−85 %
GHG reduction vs conventional kerosene · PtL e-SAF + renewable H₂ + DAC CO₂ · lifecycle basis
What is jet e-fuel?

E-SAF: the synthetic aviation fuel
produced from electricity and CO₂

Jet e-fuel — or e-SAF (electro-Sustainable Aviation Fuel) — is a synthetic kerosene produced by the Power-to-Liquid (PtL) process. It is chemically identical to conventional Jet-A1 kerosene and can be blended up to 50% without any aircraft or engine modification under the ASTM D7566 Annex 6 certification standard.

The production process: renewable electricity splits water into hydrogen (H₂) via electrolysis. The H₂ is combined with CO₂ captured from the atmosphere (direct air capture) or from industrial sources. Through Fischer-Tropsch synthesis, these combine into a synthetic crude which is hydrocracked into kerosene, naphtha and wax.

The result is a kerosene with a lifecycle GHG reduction of up to 85% compared to conventional Jet-A1 — when produced with renewable electricity and direct air capture CO₂. The carbon cycle is closed: the CO₂ emitted during combustion was captured from the atmosphere during production.

Unlike biofuel-based SAF (HEFA), which is limited by biomass feedstock availability, e-SAF scales with renewable electricity capacity — making it the only SAF pathway capable of meeting aviation's full decarbonisation needs in the long run.

Power-to-Liquid plant e-SAF synthetic aviation fuel production Fischer-Tropsch kerosene industrial
Power-to-Liquid production facility — H₂ + CO₂ → Fischer-Tropsch synthesis → synthetic kerosene (e-SAF) · INERATEC ERA ONE, Frankfurt-Höchst, June 2025: Europe's first commercial PtL plant · Photo: Unsplash (free to use)
The three SAF pathways

Not all SAF is the same:
HEFA, ATJ and PtL compared

🌿 HEFA · Today's dominant SAF
HEFA-SPK (Bio-based)
Hydro-processed esters and fatty acids from used cooking oil, animal fats, tallow. The dominant SAF technology today — lowest production cost and most mature certification. Neste (Rotterdam, Singapore, Porvoo) is the world leader at 1.5 Mt/yr capacity. CRITICAL LIMIT: feedstock is finite and contested between aviation, road transport and biofuels — cannot scale to meet aviation's full needs.
Cost: ~€1.50–2.50/L · GHG: −60 to −80% · Supply limit: feedstock-constrained
🌾 ATJ · Emerging · Biomass
ATJ-SPK (Alcohol-to-Jet)
Fermentation of sugars, cellulose or agricultural waste into ethanol or isobutanol, then dehydration and oligomerisation to jet fuel. Gevo (Net Zero 1, USA) and LanzaJet are the main developers. Higher GHG reduction potential than HEFA from waste feedstocks. Also feedstock-limited but can use non-food agricultural residues. ATJ blend limit: 50% (same as PtL).
Cost: ~€2.00–3.50/L · GHG: −70 to −85% · Scale potential: medium
PtL · The long-term pathway
PtL e-SAF (Power-to-Liquid)
Renewable electricity → H₂ (electrolysis) → syngas (RWGS or co-electrolysis) → kerosene (Fischer-Tropsch). The only SAF pathway that scales with renewable electricity — no feedstock constraint. Most expensive today but cost trajectory is strongly downward, especially if natural geological H₂ at €0.50/kg becomes available from Lorraine from 2028. ReFuelEU sets specific sub-mandates for PtL from 2030.
Cost today: ~€2.50–3.50/L · With H₂ natif €0.50/kg: ~€1.20/L · GHG: −85 to −95%
ReFuelEU Aviation

The mandate that makes
e-SAF legally required

ReFuelEU Aviation entered into force in January 2025. It sets legally binding SAF blending targets for all flights departing from EU airports — and specific sub-targets for PtL e-SAF from 2030. Compliance is mandatory for all fuel suppliers at EU airports.

2025 · NOW 2 %
SAF mandatory · all departing flights from EU airports · in force
2030 6 %
SAF + PtL sub-mandate begins · 0.7% must be PtL e-SAF specifically
2035 20 %
SAF · incl. 5% PtL · massive scale-up required vs today's production
2040 34 %
SAF · incl. 10% PtL · equivalent to multiple large PtL plants per major airport
2050 70 %
SAF · incl. 35% PtL · near-full decarbonisation of EU aviation fuel supply
aircraft wing jet engines sky flight aviation decarbonisation SAF sustainable fuel mandate ReFuelEU
Every flight departing an EU airport since January 2025 must carry at least 2% SAF — a proportion set to rise to 70% by 2050 under ReFuelEU Aviation · Photo: Unsplash (free to use)
CORSIA: the global framework

Outside the EU, the International Civil Aviation Organization's CORSIA scheme (Carbon Offsetting and Reduction Scheme for International Aviation) is the global framework. From 2027, CORSIA requires airlines on international routes to offset or reduce emissions above 2019 levels.

SAF generates CORSIA credits at a significant premium to carbon offsets — incentivising airlines to sign long-term SAF offtake agreements that support the financing of new PtL plants. US airlines are additionally driven by IRA Sustainable Aviation Fuel Credits ($1.25–1.75/gallon for e-SAF) which dramatically improve project economics.

The supply gap

Global SAF production in 2025 is estimated at approximately 1.5–2 million tonnes — almost entirely from HEFA (used cooking oil, animal fats). Aviation consumes roughly 300 million tonnes of kerosene per year globally.

The 2% ReFuelEU mandate alone requires ~1 million tonnes of SAF for EU-departing flights. The 6% mandate by 2030 requires ~3 million tonnes from EU airports — more than the current global SAF production. The gap between mandate and supply makes PtL e-SAF scale-up an industrial necessity, not an option.

Key producers

Who is producing
jet e-fuel at commercial scale

ProducerCountryProjectCapacityStatus 2026
Neste🇫🇮 FinlandRotterdam + Singapore + Porvoo · HEFA SAF1.5 Mt/yr (all SAF types)Operating · global leader
Norsk e-Fuel🇳🇴 NorwayMosjøen · PtL e-SAF · hydropower50 ML/yr by 2026 → 250 ML by 2030Commissioned · Boeing partner
INERATEC🇩🇪 GermanyERA ONE · Frankfurt-Höchst · FT-PtL2,500 t/yr e-fuelsCommercial · June 2025
Infinium🇺🇸 USAProject Roadrunner · Reeves County TX23,000 t/yr e-SAFFID June 2025 · construction
INERATEC + TERTU (T.H2)🇫🇷 FranceNormandy · wood gasification → PtL e-SAFTarget: 50,000 t/yr by 2029JV signed · permitting 2026
HIF Global🇨🇱 ChileHaru Oni · wind + PtL · Porsche-backedCommercial start 2024 · scale-up plannedFirst commercial PtL worldwide
Gevo🇺🇸 USANet Zero 1 · ATJ-SPK · corn ethanol60 ML/yr targetUnder construction · IRA credits
industrial e-SAF plant Power-to-Liquid synthetic aviation fuel production renewable energy Fischer-Tropsch
PtL e-SAF plant — Power-to-Liquid: H₂ from renewable electricity + CO₂ → syngas → Fischer-Tropsch → synthetic kerosene · Norsk e-Fuel (Mosjøen, Norway) uses 100% Norwegian hydropower · Photo: Unsplash
electrolyser green hydrogen production e-SAF feedstock PEM alkaline renewable aviation fuel
Electrolysis — the first step in PtL e-SAF production · green H₂ currently costs €3–6/kg · natural geological H₂ from Lorraine targets €0.50/kg by 2028 — transforming e-SAF economics · Photo: Unsplash

The 2030 ReFuelEU PtL sub-mandate of 0.7% requires roughly 350,000 tonnes of e-SAF specifically from Power-to-Liquid — more than the total current global PtL capacity. Every year of delay in scaling PtL production makes compliance harder and more expensive.

jetefuel.com · Editorial analysis · July 2026
Airlines & commitments

Who is buying
SAF and at what scale

Major airlines have signed long-term SAF offtake agreements to secure supply ahead of ReFuelEU mandates. These agreements are also essential for financing new PtL plant construction — no plant gets built without a contracted buyer.

🇳🇱
KLM Royal Dutch Airlines
Target: 10% SAF by 2030
Signed SAF offtake with Neste and SkyNRG · committed to 75,000 t/yr by 2030 · included in Booking.com + corporate sustainability partnerships. Legal challenge from client groups (2022) resolved — SAF strategy maintained.
🇺🇸
United Airlines
Target: 100% SAF by 2050
Largest SAF offtake portfolio of any airline globally · agreements with Gevo (1.5 billion gallons), Archer Daniels Midland, World Energy, Aemetis · invested in Fulcrum BioEnergy · Ventures arm funds SAF startups.
🇯🇵
ANA (All Nippon Airways)
Target: 10% SAF by 2030
Partnership with ENEOS for domestic SAF production · signed with Neste for PtL blended SAF · Japan's Ministry of Land mandate: 10% SAF by 2030 at all major airports. Idemitsu Kosan (HIF investor) as domestic SAF supplier.
🇩🇪
Lufthansa Group
Target: 5% SAF by 2030
One of Europe's largest ReFuelEU-exposed airline groups · SAF agreements with Neste and Gevo · collaboration with INERATEC on PtL pathway · Germany's mandatory SAF levy (Kerosinsteuer) drives domestic supply investment.
🇸🇬
Singapore Airlines
Target: 5% SAF by 2030
Singapore's Changi Airport SAF mandate (1% from 2026) · SIA signed with World Energy and Neste · early mover in Asia-Pacific market · partnerships with Airbus and Boeing on SAF-optimised flight profiles.
🇫🇷
Air France-KLM
Target: 10% SAF by 2030
Offtake agreements with TotalEnergies (HEFA) and Aéroports de Paris SAF blending programme · committed to 10% SAF across all flights by 2030 as part of French government aviation pact · Corporate SAF booking option for passengers.
Why natural geological hydrogen is the key to affordable e-SAF
  • Cost today — e-SAF via PtL: ~€2.50–3.50/L · conventional Jet-A1: ~€0.70–0.90/L · premium makes e-SAF uneconomic without ReFuelEU penalty or CORSIA credit support
  • With H₂ natif at €0.50/kg — e-SAF cost falls to ~€1.20/L · within striking distance of Jet-A1 including EU ETS carbon pricing · the green premium shrinks dramatically
  • The Lorraine connection — FDE targets €0.50/kg H₂ from the Lorraine geological deposit by end 2028 · if achieved, this fundamentally changes PtL e-SAF project economics across Europe
  • European Commission mapping — the Getech contract (July 2026, +€1M) will identify additional European geological H₂ prospects · more feedstock sites = lower H₂ cost = cheaper e-SAF
  • Scale unlocked — at €1.20/L, e-SAF offtake agreements become commercially viable without regulatory mandates · airlines will sign voluntarily · more plants get financed · the scale-up accelerates
⚖️ Important Notice · Documentary Portal

For information only: jetefuel.com is a documentary portal of a strictly informational nature. Information comes from third-party sources not controlled by BESS Energie SRL. No guarantee of accuracy, completeness or timeliness is given.

Consult official sources before any decision: ReFuelEU Aviation (eur-lex.europa.eu), ICAO CORSIA (icao.int), ASTM D7566 standard, IATA (iata.org), company investor relations and official press releases.

Not investment advice: Nothing here constitutes financial, legal, commercial or investment advice. BESS Energie SRL accepts no liability for errors, omissions or inaccuracies.

Cost estimates are indicative: All production cost figures are illustrative estimates that vary by site, scale, electricity price and technology. Do not use for procurement or investment decisions.

© 2026 BESS Energie SRL · BCE 0698.949.732 · jetefuel.com · Reproduction permitted with attribution and link.

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Jet e-fuel · Synthetic fuels · Natural hydrogen · BESS Energie SRL
Engineering consultancy · Energy transition · Heusy (Verviers), Belgium · BCE 0698.949.732 · bess.be