Aviation accounts for roughly 2.5% of global CO₂ emissions — and up to 4% of total climate impact including non-CO₂ effects. Synthetic e-kerosene (e-SAF) produced by Power-to-Liquid is the only pathway that scales to the volumes required to meet the ReFuelEU Aviation mandates beyond 2035. It is now entering commercial production.
Jet e-fuel — or e-SAF (electro-Sustainable Aviation Fuel) — is a synthetic kerosene produced by the Power-to-Liquid (PtL) process. It is chemically identical to conventional Jet-A1 kerosene and can be blended up to 50% without any aircraft or engine modification under the ASTM D7566 Annex 6 certification standard.
The production process: renewable electricity splits water into hydrogen (H₂) via electrolysis. The H₂ is combined with CO₂ captured from the atmosphere (direct air capture) or from industrial sources. Through Fischer-Tropsch synthesis, these combine into a synthetic crude which is hydrocracked into kerosene, naphtha and wax.
The result is a kerosene with a lifecycle GHG reduction of up to 85% compared to conventional Jet-A1 — when produced with renewable electricity and direct air capture CO₂. The carbon cycle is closed: the CO₂ emitted during combustion was captured from the atmosphere during production.
Unlike biofuel-based SAF (HEFA), which is limited by biomass feedstock availability, e-SAF scales with renewable electricity capacity — making it the only SAF pathway capable of meeting aviation's full decarbonisation needs in the long run.
ReFuelEU Aviation entered into force in January 2025. It sets legally binding SAF blending targets for all flights departing from EU airports — and specific sub-targets for PtL e-SAF from 2030. Compliance is mandatory for all fuel suppliers at EU airports.
Outside the EU, the International Civil Aviation Organization's CORSIA scheme (Carbon Offsetting and Reduction Scheme for International Aviation) is the global framework. From 2027, CORSIA requires airlines on international routes to offset or reduce emissions above 2019 levels.
SAF generates CORSIA credits at a significant premium to carbon offsets — incentivising airlines to sign long-term SAF offtake agreements that support the financing of new PtL plants. US airlines are additionally driven by IRA Sustainable Aviation Fuel Credits ($1.25–1.75/gallon for e-SAF) which dramatically improve project economics.
Global SAF production in 2025 is estimated at approximately 1.5–2 million tonnes — almost entirely from HEFA (used cooking oil, animal fats). Aviation consumes roughly 300 million tonnes of kerosene per year globally.
The 2% ReFuelEU mandate alone requires ~1 million tonnes of SAF for EU-departing flights. The 6% mandate by 2030 requires ~3 million tonnes from EU airports — more than the current global SAF production. The gap between mandate and supply makes PtL e-SAF scale-up an industrial necessity, not an option.
| Producer | Country | Project | Capacity | Status 2026 |
|---|---|---|---|---|
| Neste | 🇫🇮 Finland | Rotterdam + Singapore + Porvoo · HEFA SAF | 1.5 Mt/yr (all SAF types) | Operating · global leader |
| Norsk e-Fuel | 🇳🇴 Norway | Mosjøen · PtL e-SAF · hydropower | 50 ML/yr by 2026 → 250 ML by 2030 | Commissioned · Boeing partner |
| INERATEC | 🇩🇪 Germany | ERA ONE · Frankfurt-Höchst · FT-PtL | 2,500 t/yr e-fuels | Commercial · June 2025 |
| Infinium | 🇺🇸 USA | Project Roadrunner · Reeves County TX | 23,000 t/yr e-SAF | FID June 2025 · construction |
| INERATEC + TERTU (T.H2) | 🇫🇷 France | Normandy · wood gasification → PtL e-SAF | Target: 50,000 t/yr by 2029 | JV signed · permitting 2026 |
| HIF Global | 🇨🇱 Chile | Haru Oni · wind + PtL · Porsche-backed | Commercial start 2024 · scale-up planned | First commercial PtL worldwide |
| Gevo | 🇺🇸 USA | Net Zero 1 · ATJ-SPK · corn ethanol | 60 ML/yr target | Under construction · IRA credits |
The 2030 ReFuelEU PtL sub-mandate of 0.7% requires roughly 350,000 tonnes of e-SAF specifically from Power-to-Liquid — more than the total current global PtL capacity. Every year of delay in scaling PtL production makes compliance harder and more expensive.
jetefuel.com · Editorial analysis · July 2026Major airlines have signed long-term SAF offtake agreements to secure supply ahead of ReFuelEU mandates. These agreements are also essential for financing new PtL plant construction — no plant gets built without a contracted buyer.
For information only: jetefuel.com is a documentary portal of a strictly informational nature. Information comes from third-party sources not controlled by BESS Energie SRL. No guarantee of accuracy, completeness or timeliness is given.
Consult official sources before any decision: ReFuelEU Aviation (eur-lex.europa.eu), ICAO CORSIA (icao.int), ASTM D7566 standard, IATA (iata.org), company investor relations and official press releases.
Not investment advice: Nothing here constitutes financial, legal, commercial or investment advice. BESS Energie SRL accepts no liability for errors, omissions or inaccuracies.
Cost estimates are indicative: All production cost figures are illustrative estimates that vary by site, scale, electricity price and technology. Do not use for procurement or investment decisions.
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